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Welded Wear Resistance in Table Rollers

Run out rollers in the light plate mill were specified to be S.G. iron. After 3 years of production it was evident that wear and corrosion had become significant problems. Weldclad 8 was recommended as a replacement material. Results of trials are shown in the table below:
Roll Material Type
Average Wear per 1M Tonnes
Cost per Roll
 
S.G. Iron (wet areas)
10.16mm
850
S.G. Iron (dry areas)
2.29mm
850
Weldclad 8 (New)
0.28mm
1100
Weldclad 8 (Re-welded)
0.28mm
700
The use of Weldclad 8 was a great success, giving a durable and consistent finish from roll to roll, and equal performance in wet and dry areas. Weld reclamations of previously welded rolls proved that the same performance benefit could be maintained with lower costs.
Primary Bloom Mill
Pinch Rolls
Table Rolls
Continuous Caster Rolls
Forging Dies Case Study

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